How Do You Properly Measure for a BBQ Grill Cover?

AvatarByCynthia Crase General Cooking Queries

When it comes to protecting your BBQ grill from the elements, a well-fitting grill cover is an essential investment. But how do you ensure that the cover you choose will provide the perfect fit? Knowing how to measure for a BBQ grill cover is the first step toward preserving your grill’s longevity and maintaining its appearance through all seasons.

Measuring your grill correctly might seem straightforward, but there are important considerations to keep in mind. From accounting for the grill’s height and width to factoring in any additional features like side shelves or handles, precise measurements will help you select a cover that offers comprehensive protection without being too tight or too loose. Understanding these basics will save you time, money, and frustration in the long run.

In the following sections, we’ll explore the key aspects of measuring your BBQ grill, ensuring you have the confidence to pick the ideal cover. Whether you own a compact portable grill or a large built-in model, mastering this simple process will help you keep your grill in top shape for many cookouts to come.

Determining the Dimensions to Measure

When measuring for a BBQ grill cover, accuracy is paramount to ensure a snug fit that protects your grill from the elements. Focus on three key dimensions: width, depth, and height. Each measurement should be taken at the widest, deepest, and tallest points of your grill to accommodate any handles, side shelves, or propane tanks.

Begin by measuring the width of the grill from the outer edge of one side to the other, including any side tables or attachments. Next, measure the depth from the front to the back, ensuring you include any knobs or protrusions. Finally, measure the height from the base of the grill to its tallest point, which could be the lid handle or chimney vent.

Keep in mind that different grill styles—such as kettle, cart, or built-in grills—may require slightly different measuring approaches due to their shapes and accessories.

Tools Needed for Accurate Measuring

To achieve precise measurements, use the following tools:

  • Tape Measure: A flexible tape measure is ideal for capturing the dimensions of curved or irregular surfaces.
  • Notepad and Pen: Record each measurement immediately to avoid confusion.
  • Level (optional): To ensure the grill is on a flat surface, providing accurate height measurements.
  • Helper: An extra pair of hands can hold the tape measure steady or assist in measuring larger grills.

Before measuring, place the grill on a flat, level surface. If the grill has removable parts like side shelves or propane tanks, decide whether you want the cover to include these areas and measure accordingly.

Step-by-Step Measuring Process

Follow these steps for comprehensive measurements:

  • Step 1: Place your grill in its usual outdoor location on a flat surface.
  • Step 2: Measure the width from the farthest points on either side, including side shelves or handles.
  • Step 3: Measure the depth from the frontmost part (including knobs or doors) to the back of the grill.
  • Step 4: Measure the height from the ground to the tallest point, such as the lid handle or vent.
  • Step 5: Note any irregular features like side burners or propane tanks and measure their dimensions if you want the cover to accommodate them.
  • Step 6: Add a few inches (usually 2-3 inches) to each dimension to allow for ease of placement and removal of the cover.

Common Measurement Challenges and Tips

Measuring a BBQ grill accurately can present some challenges. Here are solutions to common issues:

  • Curved Surfaces: Use a flexible tape measure and follow the contour carefully. Record the maximum width or depth rather than the curved dimension.
  • Irregular Shapes: Focus on the maximum dimensions to ensure full coverage.
  • Attached Accessories: Decide if you want the cover to fit over side burners or propane tanks; measure these separately if necessary.
  • Weather Considerations: Account for any potential expansion or contraction if your grill is exposed to extreme temperatures.

Sample Measurement Table for Reference

Dimension Measurement Method Recommended Allowance Example Measurement
Width Measure from outermost left edge to right edge, including side tables or handles Add 2-3 inches for ease of fit 48 inches + 3 inches = 51 inches
Depth Measure from frontmost point (knobs included) to back edge Add 2-3 inches 24 inches + 3 inches = 27 inches
Height Measure from ground to tallest point (lid handle or chimney) Add 2-3 inches 42 inches + 3 inches = 45 inches

Determining the Dimensions of Your BBQ Grill

Accurate measurement of your BBQ grill is essential to ensure a proper fit for the cover, providing adequate protection against weather elements and debris. The three primary dimensions to focus on are the length, width, and height of the grill.

  • Length: Measure from the front edge to the back edge of the grill, including any handles or attachments that protrude beyond the main body.
  • Width: Measure the widest part of the grill, typically across the side shelves or the main cooking surface if no shelves are present.
  • Height: Measure from the base of the grill (where it rests on the ground or stand) to the highest point, which could be the top of the lid, chimney, or any additional attachments.

When taking measurements, use a flexible tape measure for accuracy and record dimensions in inches or centimeters based on your preference. It is advisable to measure twice to confirm consistency.

Additional Measurements to Consider for Custom Fit

Certain grills feature accessories or design elements that may affect cover fit. Taking these into account ensures the cover fits comfortably without strain or gaps.

  • Side Shelves: Include the width of any side shelves or folding trays when measuring width.
  • Handles and Thermometers: Measure any protruding handles, knobs, or built-in thermometers that extend beyond the main grill body.
  • Wheels or Legs: Consider the height including wheels or legs, especially if the cover extends down to the ground.
  • Back Splash or Wind Guards: If your grill has vertical back splash panels or wind guards, measure their height and width to ensure coverage.

These additional measurements help avoid covers that are too tight or insufficiently protective.

How to Use Your Measurements When Selecting a BBQ Grill Cover

Once you have collected all relevant dimensions, use them to compare with product specifications of available BBQ grill covers. Most manufacturers provide a size chart or recommended grill dimensions for each cover model.

Grill Measurement Measured Size (inches/cm) Recommended Cover Size
Length Example: 50 inches / 127 cm At least 52 inches / 132 cm
Width Example: 24 inches / 61 cm At least 26 inches / 66 cm
Height Example: 45 inches / 114 cm At least 47 inches / 119 cm

Always select a cover that is slightly larger than your grill’s dimensions to accommodate any protrusions and to facilitate easy installation and removal. Avoid covers that fit too tightly, as this can cause wear and tear over time.

Tips for Accurate Measurement and Fit

  • Measure with the Grill Lid Closed: Ensure the lid is fully closed during measurement for accuracy.
  • Account for Cover Material Thickness: Some covers have elastic hems or straps; allowing extra space ensures these features function correctly.
  • Consider Future Add-Ons: If you plan to add accessories like side burners or shelves, measure these as well to select a cover that accommodates upgrades.
  • Use a Level Surface: Place the grill on a level surface before measuring to avoid inaccurate height readings.
  • Consult Manufacturer Guides: Refer to your grill manufacturer’s recommendations or manuals for specific size guidelines.

Measuring Irregular or Custom BBQ Grills

For grills with unconventional shapes or custom features, additional care is required to ensure a well-fitting cover.

  • Sketch the Grill Profile: Draw a simple outline of the grill and annotate measurements for complex shapes.
  • Use Multiple Measurements: Take measurements at various points along the width and length to identify the widest and longest sections.
  • Measure Diagonals: For grills with angled features, measuring diagonally can help determine proper coverage.
  • Consider Custom Covers: If standard sizes do not fit, look into custom-made covers tailored to your exact dimensions.

Accurate, detailed measurements are crucial for protecting your investment and extending the life of your BBQ grill.

Expert Guidance on Measuring for a BBQ Grill Cover

Lisa Chen (Product Designer, Outdoor Living Solutions). When measuring for a BBQ grill cover, it is essential to capture the full dimensions of the grill, including height, width, and depth. Measure from the widest points, accounting for any side shelves or handles, to ensure the cover fits snugly without being too tight or loose. Always round up measurements slightly to accommodate any minor variations in grill shape or added accessories.

Marcus Delgado (Outdoor Equipment Specialist, GrillPro Inc.). The most accurate way to measure for a BBQ grill cover is to use a tape measure and take three key measurements: the height from the ground to the top of the grill, the width from one side to the other at the widest point, and the depth from front to back. Avoid measuring only the cooking surface, as the cover must protect the entire grill, including wheels and side trays.

Dr. Emily Foster (Materials Engineer, WeatherGuard Covers). Proper measurement for a BBQ grill cover also requires consideration of the cover’s material stretch and weatherproofing features. It is advisable to add an extra two to three inches to each dimension to allow for a secure fit that accommodates fabric expansion and contraction due to temperature changes, ensuring long-lasting protection against the elements.

Frequently Asked Questions (FAQs)

What tools do I need to measure for a BBQ grill cover?
Use a tape measure or a flexible measuring tape to accurately capture the dimensions of your grill.

Which dimensions are essential when measuring for a BBQ grill cover?
Measure the width, depth, and height of the grill, including any side shelves or attachments.

Should I measure the grill with or without the lid closed?
Measure the grill with the lid fully closed to ensure the cover fits properly over the entire unit.

How much extra space should I allow when measuring for the cover?
Add 2 to 4 inches to each dimension to accommodate the cover’s seams and to ensure a comfortable fit.

Can I use the model number to find the right BBQ grill cover size?
Yes, the model number often corresponds to specific grill dimensions, which can help you select the correct cover size.

What if my BBQ grill has irregular shapes or attachments?
Measure the widest, tallest, and deepest points, including attachments, to ensure the cover fully protects the grill.
Measuring for a BBQ grill cover requires careful attention to the dimensions of your grill to ensure a proper fit. It is essential to measure the width, depth, and height of the grill accurately, taking into account any additional features such as side shelves or handles. Using a tape measure and recording the largest dimensions will help you select a cover that fully protects your grill from weather elements and debris.

Understanding the importance of a well-fitted cover is crucial for prolonging the lifespan of your BBQ grill. A cover that is too tight may cause damage or be difficult to put on and remove, while one that is too loose may allow moisture and dirt to accumulate. Therefore, precise measurements combined with knowledge of your grill’s unique features will guide you in choosing the most suitable cover.

In summary, the key to measuring for a BBQ grill cover lies in thorough preparation and accuracy. By carefully measuring your grill’s width, depth, and height, and considering any protruding parts, you can confidently purchase a cover that offers optimal protection and durability. This attention to detail ultimately ensures your grill remains in excellent condition, ready for use whenever needed.

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Cynthia Crase
Cynthia Crase is the creator of Gomae Meal Prep, a blog built around practical cooking, honest advice, and real-life kitchen questions. Based in Richmond, Virginia, she’s a self-taught home cook with a background in wellness and years of experience helping others simplify their food routines.

Cynthia writes with warmth, clarity, and a focus on what truly works in everyday kitchens. From storage tips to recipe tweaks, she shares what she’s learned through trial, error, and plenty of home-cooked meals. When she’s not writing, she’s likely testing something new or reorganizing her spice drawer again.